Do you know how is the container shear working on? Here we have a 3D video for you to know more about the container shear：

We have many models of the container shear including the 500ton, 630ton, 800ton, 1000ton and even the 1250ton or larger types of container shears. And the 800ton conatiner shear has benn one of the most popular products of TEYUN.

But why the 800ton container shear is so hot? Following are some reasons:

• High production: can up to 15-20ton/h
• Continously feeding: without stop for feeding the scraps
• Suitable for various types of scrap: different types and shapes of scraps can be cutted by the container shear
• Small space: compared with 800ton gantry shear, the 800ton container shear needs less space without the long feeding box
• Good price: compared with the 800ton gantry shear, the 800ton container shear is much cheaper than the gantry shear

XFD released a new successor popcorn machine in 2013. Since then, this generation of Electromagnetic Popcorn Machine has established XFD’s leader position all over the world. The electromagnetic heating technology redefines popcorn machines, this was verified these years.

The traditional electric heating is a process in which electrical energy is converted to heat energy. Normally, the kettle of this type of popcorn machine has a flat bottom. This traditional energy-efficient process only converts 50%-60% of the electrical energy into effectual heat. So the heat losses by heat conduction process are high, it means the energy utilization is low and 40%-50% energy release to the air, which directly make the surroundings hot, and this is why we use the best heater tubes, wires and kettles, but after a long-term use, they will lead to creepage or short circuit. The traditional electric heating popcorn machine can make a kettle of popcorn in five minutes.

Nowadays, compared to the traditional electric heating, the advanced electromagnetic heating is a process in which electromagnetic energy is converted to heat. This uniquely energy-efficient process converts up to 97% of the electrical energy into effectual heat. The induction requires no warm-up or cool-down cycle, stand-by heat losses are reduced to a bare minimum. So the electric utilization is higher, saving energy. The electromagnetic heating popcorn machine can make a kettle of popcorn in three minutes, which is high productivity and 40% power saving. In addition, the electromagnetic working surface is made by heat insulation material, all the wires and other main parts are under the surface (far away from the hot kettle & hot surroundings), therefore the parts have a longer working life. In order to max the energy utilization, the bottom of electromagnetic popcorn machine’s kettle is designed to be round (Ball Shape), this is a patent for utility medal of XFD.

Why do we design the round bottom kettle? Compared to the flat bottom kettle, the round onehas big advantages: The round bottom kettle could avoid the centrifugal effect and ensure all the corns are in the middle of the bottom (the effectual heating area) and well burst while the stirring rod rotating in the kettle, this directly influences the production yield. The pelletizing ratio for jumbo （ball shape） is up to 90%-91%, which the traditional machine is only 80%-86%, and the production yield is up to 99%. Beside, easily equipped with automatic kettle-cleaning function by using the water droplets’ self-flow characteristic and the stirring rod, these make it easy to clean. Both the stirring rod in the kettle and the electromagnetic working surface don’t touch the round bottom (2mm space) to avoid the kettle being abraded, therefore we could make the round kettle with the stainless steel of 3mm thickness, which is easier to operate and transport.

In short, the Electromagnetic Popcorn Machine is easier to clean up and being maintained, operation safety, cost saving, energy conservation and stable performance. The choice of a new generation: Electromagnetic Popcorn Machine. It is really suitable for retail, theaters, schools and more commercial places. It will exceed your expectation.

Lecithin is found in various foods, including egg yolk, soybeans, and sunflower seeds. It’s a naturally occurring fatty substance that is found in plants and animals. It’s a phospholipid molecule that consists of a glycerol backbone, two fatty acid chains, a phosphate group, and a choline group. Lecithin is also used as a dietary supplement, as it is believed to help improve brain function, lower cholesterol levels, and support liver health.

Lecithin is a common food ingredient that is often used as an emulsifier and stabilizer. It is especially useful in snack food production, where it can help prevent clumping, improve texture and mouthfeel, and enhance flavor. One area where lecithin has found particular application is popcorn manufacturing.

Popcorn is a popular snack food that is made by heating dried kernels of corn until they pop, creating a light and airy snack that is typically seasoned with salt, butter, caramel, chocolate or other flavorings. However, one of the challenges in popcorn production is ensuring that seasonings and coatings adhere evenly to the popcorn kernels, without clumping or falling off during processing or packaging.

This is where lecithin comes in. Lecithin is often added to popcorn coatings and seasoning blends to help them adhere more effectively to the popcorn kernels. Specifically, lecithin can act as an emulsifying agent, helping to mix oil-based seasonings with water-based coatings, and creating a more uniform and stable mixture. Additionally, lecithin can act as a moisturizing agent, helping to keep the popcorn kernels from drying out or becoming too brittle during processing.

Lecithin is typically added to popcorn seasonings and coatings in very small amounts, usually less than 1% by weight. It can be incorporated into dry seasoning blends or mixed with other liquid ingredients before being applied to the popcorn. Some popcorn manufacturers may also add lecithin directly to the popcorn kernels during the popping process to help distribute the seasoning more evenly.

Overall, the use of lecithin in popcorn production can help improve the quality and consistency of the final product, while also simplifying the production process and reducing waste. By improving the adhesion of seasonings and coatings to popcorn kernels, lecithin can help ensure that consumers get a consistently flavorful and satisfying snack every time they pop open a bag of popcorn. XFD is committed to various research on popcorn, If you have any confusion about popcorn production, please feel free to contact us.binochen@xfdpopcorn.com

XFD introduces a new option for commercial popcorn machines. The way you control popcorn machine has been changed in the field of popcorn machinery. During near one year, we spend plenty of energy on the control system of popcorn machines, and finally gets a good result: announces an advanced control technology——Bluetooth in popcorn machine and XFD app on mobile.

Bluetooth is a wireless technology standard for exchanging data over suitable distance from fixed and mobile devices, creating personal area networks with high levels of security. It is a system that allows you to connect a mobile phone to a popcorn machine. Then, XFD app on mobile can control popcorn machines perfectly.

The operation system of XFD popcorn machine can be intelligently controlled via Bluetooth. Our XFD app and control panel contains easy-to-understand icons and operating indictors, enhances readability and shows kettle temperature, cycle count, oil level status and error codes for ease of diagnostic giving you less down time. This advanced technology is very important for operators to work well with popcorn machine. With this remote-controlled technology, the operator is able to do other things or sit comfortably without the stresses of making popcorn processes around him. This advanced technology can be easier to use and train new employees, and will bring benefits to our customers.

Try this machine for retails, home theaters, schools and more commercial places, our technologies will exceed your expectation.

XFD specializes in R&D and manufacturing popcorn machines, our technologies are the most advanced all over the world, that is why we are a leader in popcorn machine manufacturing industry, won the NATIONAL HIGH & NEW TECHNOLOGY ENTERPRISE awarded and got the subsidy from Chinese government. All the XFD popcorn machines can be divided into three categories according to the types of kettle and heating technologies.

1.   Flat Bottom Kettle (Electric Heating Technology)

This flat bottom kettle Popcorn Machine adopts the electric heating technology to pop corns. The electrical energy is converted to heat energy achieving 50%-60% energy utilization, 40%-50% energy release to the air. It uses disc type heater tube to ensure all the corn well burst. During heating, the heating process is short and produces a small amount of waste gas, residue and smoke, keeps the heated objects clean. Compared to other brands’ kettles, this XFD kettle is difficult to being damaged with 8 mm thickness stainless steel. Meanwhile, all the wires and heating lines are all built-in to avoid being damaged by objects or liquids which will lead to short circuit. It takes about 5 minutes to make a kettle of popcorn by using this technology. But the weakness is the heater tubes, wires and kettles are the consumables due to their hot working condition, although we use the best parts, after a long-term use, they will lead to creepage or short circuit. So it is better to change these spare parts in a suitable time. It should be noted that this weakness is not only the XFD’s, but this type of kettle and heating technology, that is why we develop our electromagnetic popcorn machine.

2.   Round Bottom Kettle (Electromagnetic Heating Technology)

This Popcorn Machine with round bottom kettle adopts the electromagnetic heating technology to pop corns. The stainless steel kettle heats itself, so the heating conversion rate is extremely high, reaching up to 97%, which is a direct heating technology. This technology is the most advanced in popcorn machine industry. The induction cooker works rapidly and efficiently. Electromagnetic heating offers an attractive combination of speed, consistency and control.Compared to the electric popcorn machine, it is safer, longer working life, more effective and energy-saving. Besides, compared to the flat bottom kettle, the round bottom kettle can avoid the centrifugal effect and ensure all the corns are in the middle where the effective heating area is and well burst while the stirring rod rotating in the kettle. It takes about 3 minutes to make a kettle of popcorn by using electromagnetic heating technology. The pelletizing ratio for jumbo （ball shape） is up to 90%.

3.   Air Roaster/Hot Air Popcorn Machine

This Hot Air Popcorn Machine bursts popcorn by hot air that heated by the heating elements without oil and sugar. It works by using high speed hot air circulation. When the machine is running, it begins to produce hot air and a mechanical blower begins to circulate it very fast around the corns, which can keep the finished popcorn crispy and healthy. Air Roaster Popper is healthy, cost-saving, easy-cleaning, popped fast, energy-saving and high productivity than other types of machines. It takes about 1-2 minute(s) to make a kettle of popcorn by using 400g corn per time.

These three types of popcorn machines means different efficiency and cost, we can choose them according to our needs, such as budget, places where use it and so on.

XFD design our equipments to be user-friendly, making it easy and cost-effective to implement at any location. We manufacture many types of popcorn equipments (cinema popper, commercial popper, industrial popper, seasoning machine and packaging machine) that could meet any kinds of your needs. But How to choose the right popper for you ? Here are six questions you need to ask yourself before you purchase a popper. Then check out XFD category selections to see which popper is right for you or contact with XFD staff for help.

1.    How will the popper be used? What venue?

Will it be used at a school concession stand, cinema, popcorn factory, snack shops, gourmet popcorn shops, retail locations, bar, fundraiser, carnival, stadium, zoo, catering, etc. ?

2.    How many servings of popcorn do you need to make in one hour?

5 kg per hour, 8 kg per hour, 10 kg per hour, 30-60 kg per hour, 100 kg per hour, etc. ? The capacity of popper will depends on it.

3.    How much space do you have for the popper?

Does it need to fit on a counter or be a floor model? If the space is enough for the cooling table, cooling& filtering machine ?

4.    How much electric is available?

15 amp, 20 amp, 30 amp, etc. ?

5.    Who will be operating the popper?

Professional staff, volunteers, adults, young adults, bartender, seasonal help?

6.    Who will be responsible for cleaning and maintaining the popper?

Professional staff, volunteers, adults, young adults, bartender, seasonal help?

Main Trends

Gourmet popcorn is gaining popularity all over the world, with the product set to become more than a treat at the movies and instead fully-fledged mainsteam trend. Over the years, we see a broadening of this to include other snacking occasions, instead of eating crisps or chocolate, people opt for popcorn. A lot of enquiries from people wanting to order and taste sweet popcorn. Therefore, gourmet popcorn sold briskly on the market. And it was a good opportunity to launch for food entrepreneurs.

How to launch gourmet popcorn?

The first step is to research local and national market trends to see where you can make a difference. Is there enough demand for gourmet popcorn in your area, for example, to justify opening a physical store? Furthermore, what flavors are popular in your area? You can season your popcorn with anything from caramel to bacon and chives if you want. Sell your popcorn on the internet to expand your business beyond the local market.

Second, once you’ve confirm the finished product, start with XFD

X-POP ingredients and XFD popcorn equipment can make your business easier.

X-POP Ingredients

Popcorn Oil: A blend of coconut and palm oil.

Corn Kernel: Butterfly Corn Kernels and Ball-Shape Corn Kernels (Includes Blue Butterfly, Red Butterfly, White Large Butterfly, Large Butterfly;: Extra Large Mushroom); Note: The quality of corn kernel will affect the yield of finished popcorn.

Popping Sugar: Popping oil, corn kernels and popping various flavor of sugar by oil popper directly; Note: X-POP popping sugar is anti-cooking for oil popper. X-POP Caramel, Apple Sugar, Strawberry Sugar, Orange Sugar and Blueberry Sugar is best-selling products for overseas customers. Welcome to inquire, we wholehearted for your service.

Coating Sugar: Coating pure popcorn with various flavor of sugar by caramelizer/coater directly; Note: Dedicated coating sugar for caramelizer/coater.

Coating Powder: Coating pure popcorn with various flavor of coating powder, such as cheese powder…

XFD Popcorn Equipment

Oil popper: pop oil, corn kernels and various flavor of sugar together, making rainbow popcorn directly.

Air popper: pop corn kernels without oil and sugar, making pure popcorn directly.

Caramelizer/Coater: Most of time, coat pure popcorn by air popped with coating sugar or powder, making rainbow popcorn.

Note:

Here the big difference is that the caramel popcorn after air popped and coated with caramel is thicker than that after direct oil popping with caramel.

Select popcorn maker according to required capacity and process.

Third, selling packages of popcorn to customers. Popcorn may be sold in branded bags or tins.

Once you’re ready for gourmet popcorn business, don’t stop there! We believe that XFD popcorn equipment and service can exceed your expectationqs! If there is anything that can be of help, don’t hesitate to let us know!

What’s the Difference?

When it comes to varieties of popcorn, oil popped carame corn and kettle coated caramel corn are two of the all-time top favorites. But how do the two compare? What are the similarities and differences between them? Let’s dive in and explore.

Taste

While both oil popped caramel corn and kettle coated caramel corn are sweet, kettle coated caramel corn is richer in flavor and texture. Historically sweetened with molasses, caramel corn is most-often caramel-coated. The thin, crunchy, sweet coating is derived from melted sugar. The coating is applied after popping.

Oil popped caramel corn is also a sweet flavor. It is lighter in flavor and texture than kettle coated caramel corn as the sugar is mixed in during popping rather than coated.

Process

How do you make oil popped caramel corn? For oil popped caramel corn, it is traditionally popped in a electric or electromagnetic kettle that has been oiled. As it is popped, the corn is tossed with a little sugar for the sweet popcorn. The commercial process of making oil popped caremel corn is now made more convenient with poppers.

How do you make kettle coated caramel corn? The basic ingredients for making kettle coated caramel corn are butter/oil, brown sugar, corn syrup, maltose, lecithin, and popcorn. First, kernels were heated in hot air popcorn machine. Second, coat pure popcorn with caramel, making kettle coated caramel popcorn by Caramelizer. Notes: Once the popcorn is coated by caramelizer, lecithin is prayed to aid in product separation.

Finally, whether you choose oil popped caramel corn, kettle coated caramel corn, or both, you’ll enjoy key advantages like user-friendly equipment. To schedule a demonstration to learn more, inquired us!

XFD Machinery Technology is specialized in R&D,design and manufacturing high quality popcorn equipments.Professional experience and first-class services.Contact us now!

1. Inspection of Delivery

After unpacking the popcorn equipment, check thoroughly for any damage carefully which may have occurred during the delivery. Claims should be filed immediately with the forwarders. The warranty doesn't cover damage that occurs in delivery, or damage caused by abuse, or consequential damage due to the operation of the equipment, since it’s beyond our control.

2. Read the Manual Carefully

Read and understand the instruction manuals of all popcorn equipment, make sure you understand all the operating and safety instructions before operating the equipment. You will find some important information in the manual including the safety precautions, parts list, wire diagram. If you need to order copies of the operator’s manuals go to write to XFD XIAMEN MACHINERY AND TECHNOLOGY LTD/binochen@xfdpopcorn.com, we will be happy to get your mails.

In the popcorn industry, packaging efficiency and product quality are crucial. Especially for microwave popcorn, ensuring precise and efficient packaging is key to meeting the growing demands of modern production lines. The XFD Microwave Popcorn Packing Machine (Multi-Function Packer for 3-in-1 Popcorn) stands out with its exceptional performance and unique design, making it the go-to choice for many manufacturers. In this blog, we will explore why this machine can help improve your production efficiency and boost your competitive edge.



Efficient Multi-Function Design: This microwave popcorn packing machine boasts a multi-functional design, allowing it to pack not only microwave popcorn but also various other packaging needs, such as 3-in-1 popcorn packaging. Whether it’s single-bag packaging or combo packs, the machine can easily handle different configurations with minimal adjustments. This flexibility allows manufacturers to use a single machine for a variety of packaging options, enhancing production line efficiency and versatility.



Smart Control Interface: Modern packaging machines are driven by smart control systems. This machine features an easy-to-use touch screen control interface, making it simple for operators to set packaging specifications and parameters. The intuitive interface reduces the risk of operator errors and downtime during production, allowing for faster adjustments and smoother operations.



Accurate Packaging Measurement: With its precise measurement system, this machine ensures the consistency and accuracy of each popcorn package, avoiding product waste caused by uneven packaging. This high-precision measurement system is particularly important for lightweight, voluminous products like microwave popcorn, ensuring that every bag meets the required standards and satisfies customer expectations.



Energy-Efficient Design: As energy costs continue to rise, many manufacturers are looking for more energy-efficient production solutions. The XFD microwave popcorn packing machine integrates advanced energy-saving technologies, reducing energy consumption without compromising performance. This not only helps lower operational costs but also aligns with the growing emphasis on sustainability in modern manufacturing.



Stable Performance and Durability: Built with high-quality materials and advanced manufacturing techniques, the XFD microwave popcorn packing machine is designed to deliver long-term stability and reliability. Whether operating under heavy workloads or running continuously for extended periods, this machine maintains excellent performance, reducing maintenance costs and minimizing downtime.



Flexible Packaging Options: This machine offers great flexibility in terms of packaging styles. In addition to packing microwave popcorn, it can be easily adjusted to accommodate different packaging formats, such as bags, boxes, or combination packs. This adaptability is a significant advantage for manufacturers who need to respond to changing consumer demands and market trends.



Excellent After-Sales Support: By choosing the XFD microwave popcorn packing machine, you not only get a high-performing and reliable piece of equipment but also benefit from the company’s outstanding after-sales service. XFD offers professional technical support and a comprehensive warranty system, ensuring that any issues encountered during operation are swiftly addressed, keeping your production line running smoothly.



XFD Microwave Popcorn Packing Machine, with its high efficiency, multi-functionality, smart design, energy-saving capabilities, and durability, is a leading choice in the industry. Whether you’re a startup or an established manufacturer, this machine can meet your needs and deliver significant improvements in both production efficiency and cost savings. Choosing XFD means choosing a more efficient, intelligent, and stable future for your business!