Benefits of PEGE Loss-in-weight Feeder
Typical Nanjing PEGE loss–in-weight feeders are used to negate the use of weigh hoppers and to eliminate the impact of material. This system is particularly useful when the product to be weighed is sticky and does not have good flow properties.
A. Improve measurement accuracy
B. Reduce premixing workload
C. Improve product stability
D. Reduce dust pollution and be more environmentally friendly.
E. Improve work and production efficiency.
How Do PEGE Loss-in-Weight Feeders Work?
PEGE feeders operate on a straightforward yet effective principle:
This precise monitoring and adjustment minimize errors, making PEGE feeders ideal for processes requiring high levels of accuracy.
Nanjing PEGE loss in weight feeder is good and reliable feeding tool for precision dosing and composing.
Understanding PEGE Loss-in-Weight Feeders: Precision in Material Handling
In industries where precision and consistency in material feeding are critical, loss-in-weight feeders play a pivotal role. Among the leading technologies in this space, PEGE loss-in-weight feeders have emerged as a reliable solution, ensuring accurate feeding, reduced material waste, and seamless integration into manufacturing processes. Let’s explore the functionality, benefits, and applications of PEGE loss-in-weight feeders.
What Is a Loss-in-Weight Feeder?
A loss-in-weight feeder is a material handling device designed to deliver precise amounts of material over time. The system measures the weight of the material in the hopper and adjusts the feed rate to ensure accuracy. As the material is dispensed, the system compensates for the decreasing weight, maintaining consistent flow rates.
The "PEGE" in PEGE loss-in-weight feeders signifies a brand or specialized design focusing on robust performance and tailored solutions for specific industrial needs.
What Kinds of powder or granule materials can use loss-in-weight feeder for feeding?
The loss-in-weight feeder can be used for feeding a variety of powder materials and granular materials. The following are some common examples:
Powder materials that can be fed by the loss-in-weight feeder
1. **Cement**: In the construction industry, cement is often in powder form and is precisely measured by a loss-in-weight feeder before being used in the production of concrete and other materials.
2. **Flour**: In the food processing industry, as an important raw material for making bread, pastries, etc., flour is often fed by a loss-in-weight feeder to ensure the accuracy of the ingredients.
3. **Milk powder**: In dairy production or related food processing, milk powder can have its addition amount accurately controlled through a loss-in-weight feeder.
4. **Lime powder**: In the chemical and construction industries, when lime powder is used in various reactions or as an additive, it can be fed by a loss-in-weight feeder.
5. **Coal powder**: In industries such as thermal power generation, coal powder needs to be precisely measured and then fed into equipment such as boilers, and the loss-in-weight feeder can meet this requirement.
6. **Talc powder**: Talc powder, which is widely used in industries such as plastics, coatings, and cosmetics, is often fed by a loss-in-weight feeder during the production process.
7. **Bentonite powder**: In industries such as foundry and drilling, bentonite powder requires precise feeding, and the loss-in-weight feeder is one of the commonly used equipment.
8. **Pigment powder**: In the production of coatings, inks, etc., pigment powder can have its color ratio precisely controlled through feeding by a loss-in-weight feeder.
### Granular materials that can be fed by the loss-in-weight feeder
1. **Grain granules**: Such as corn, wheat, etc. In industries such as feed processing and grain processing, they are often precisely fed by a loss-in-weight feeder to control the formulation ratio of the products.
2. **Plastic granules**: In the plastics processing industry, for various plastic granules such as polyethylene and polypropylene, feeding by a loss-in-weight feeder can ensure the accurate supply of raw materials in processes such as extrusion and injection molding.
3. **Compound fertilizer granules**: In the manufacturing of agricultural production materials, compound fertilizer granules need to be proportioned and packaged according to a certain ratio, and the loss-in-weight feeder can achieve precise feeding.
4. **Salt granules**: In industries such as food processing and chemicals, the addition amount of salt granules needs to be precisely controlled, and the loss-in-weight feeder can be used in the feeding process.
5. **Sugar granules**: In industries such as confectionery manufacturing and beverage production, sugar granules can have the sweetness of the products accurately controlled through feeding by a loss-in-weight feeder.
6. **Activated carbon granules**: In the environmental protection, chemical and other industries, when activated carbon granules are used in processes such as adsorption, they can be precisely fed by a loss-in-weight feeder.
7. **Biomass granules**: In industries such as biomass energy production, during the combustion or further processing of biomass granules, the loss-in-weight feeder can be used for precise feeding.
8. **Pharmaceutical granules**: In the pharmaceutical industry, before processes such as tableting and filling of pharmaceutical granules, they are often precisely fed by a loss-in-weight feeder.
Nanjing Pege’s “PEIKE” brand Gravimetric Loss-in-weight feeder
Introduction
Nanjing Pege Techno Machine Co., Ltd is specialized in designing and producing the low in weight feeders including single and twin screws loss in weight feeder, liquid gravimetric feeder, micro scale feeder, vibratory feeder, Paddle massaged flexible PUR hopper feeder and multi-ingredients compounding feeder.
Our products are successfully applied in various dosing and blending(mixing) field, like chemistry, engineering plastics, cable, food processing, pharmaceutical and building material industries.
Our head company is constantly dedicated to providing the solutions of weighing, feeding, transmission, packing and automatic stacking, to provide the professional products and service for the customer worldwide both in solid and liquid product manufacturing field. To strengthen our competence and leading position in the gravimetric weighing field, we integrated our profound technology and talents to better improve our design and manufacturing competence.
PRODUCTS
Twin screw loss-in-weight feeder
Application material
Resin Granules, Resin Powder, Calcium carbonate, French Chalk, Tio2, Carbon Black
Features
1. Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker vibration and anti-interference performance of the whole feeder.
2. Vertical U-shaped hopper with mirror-like inner wall and without corner enclosure can ensure no bridge of the materials
3. Stainless Steel bellow sensor has the feature of only slight deformation after long time use, and high precision with less signal drift, and is durable for bad environment use
4. 485 Digital transmission of weighing data has the feature of no attenuation and anti-interference during the period of data transmission.
5. Feeding and stirring is operated separately, using independent agitation motor and stirring speed can be adjusted according to the demand.
6. No agitation motor on the top of the hopper will surely reduce the vibration during the operation, then this design will achieve high stability and high accuracy.
Vibrating Tray Loss-in-weight Feeder
Application material
Flack, Glass Fiber, Cylindrical Material, Irregular Shape Material from Recovery
Features
1. Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker vibration and anti-interference performance of the whole feeder.
2. Double weighing sensors weight platform ensure good balance degree and no unbalanced loading
3. 485 Digital transmission of weighing data has the feature of no attenuation and anti-interference during the period of data transmission
4. Vibration type feeding has no damage on the material itself.
5. Electrical magnetic vibration type feeding ensures tiny machine wear and tear and nearly none of maintenance parts are needed
Applications Material
Liquid Additive DCP Silane Maleic Anhydride
Features
1. Cantilever type weighing frame ensure lower gravity(barycenter) center, weaker
vibration and anti-interference performance of the whole feeder.
2. Stainless Steel bellow sensor has the feature of only slight deformation after long time use, and high precision with less signal drift, and is durable for bad environment use.
3. 485 Digital transmission of weighing data has the feature of no attenuation and anti- interference during the period of data transmission.
4. Hydraulic Diaphragm Pump, Plunger Pump, Gear Pump are selectable.
5. Equipped with complete isolated SUS304 bellow spring damping type spray gun, has the feature of keeping pressure stable within 48 hours.
6. Explosion proof, heat preservation by water or electricity are selectable
Flexible Paddle-Massaged PUR Hopper Feeder
Application material
Resin Particles, Resin powder, Calcium Carbonate,
Talcum powder, Titanium White Powder
Carbon Black, Flame Retardant Antioxidant
Features
■Suitable for all-purpose bulk material, especially for the powder material with humidity and low flowability.
■The cantilever sling-type weighing scale supports the storage hopper, which has the characteristics of vibration reduction and anti-level interference. This design can effectively shield the non-weight value interference from the vibrator and measure the flow of the system more accurately.
■No bridging thanks to straight walled hopper.
■Gentle feed capability by paddling flexible hopper with external agitation.
■Easy to disassemble and to clean, convenient for maintenance.
■No direct touch between stirring unit and material ensures no damage on the materials.
■Improve material flowability, optimize dynamic loadings of the screws, to ensure stable and accurate flow rate.
■Arch breaker inside of the machine can ensure efficient weighing feeding even the humidity rate in the materials reaches to 20%
CONTROL SYSTEM FEATURES
1. Self-learning: The equipment can automatically identify the bulk density and fluidity of the material during the pre-operation, self-tuning during operation and continuously optimizing the best P (proportion) and I (integral) values to ensure rapid response of the system operation
2. Anti-interference: Automatically identify the intensity and duration of the interference and adopt emergency backup procedures to deal with it urgently to ensure the stability and accuracy of the system.
3. The software is independently developed. After the product leaves the factory, the original program will be burned on the Micro SD card and given to customers randomly. Hardware adjustment.
4. The mainstream communication formats in the market can be customized according to customer needs, such as Modbus, PPI, MPI, Profibus, Ethernet and other communication formats, so that customers can access the factory's main control system.
5. The weighing signal transmitter is a customized product with a resolution of one hundred thousandth. The transmitter is installed on the weighing frame and is about one meter away from the weighing sensor. The signal transmission uses RS485 twisted shielded wire and digital transmission. Eliminate signal attenuation and interference
6. The controller uses Siemens SMART series PLC, each scale uses a CPU, and each scale (each CPU) is connected in parallel by Ethernet.
7. The RS485 serial port of the Siemens controller communicates with the weighing transmitter, installs an RS485 serial port to communicate with the inverter or servo controller, and the built-in Ethernet port communicates with the touch screen or host computer through the switch. Digital communication throughout the network, high speed, efficiency and stability
8. The system can display and record operating parameters and can be installed with industrial control computer systems such as domestic Kingview, Siemens Wincc. At the same time, a scanning gun can be installed for barcode parameter reading, process flow recording, and quality traceability.
FAQs on Peike loss-in-weight feeders
1. What kinds of materials can be used for loss in weight feeding?
Resin granules, flack, flocculus, powder and pellets blendings
Resin Particles, Resin Powder, Calcium Carbonate, Glass fibers
Talcum Powder, Titanium White Powder Carbon Black, Flame Retardant Antioxidant
Flack, Glass Fiber, Cylindrical Material, Irregular Shape Material from Recovery
Liquid Additive, DCP Silane, Maleic Anhydride
2. What kinds of feeders are included in the loss in weight feeder series?
Our feeding product range includes micro loss in weight feeder, single screw feeder, twin screw feeder, vibratory tray feeder, Paddle massaged Polyurethane Hoppe feeder and liquid loss in weight feeder.